A flange helps in joining piping systems, valves, pumps, and other pieces of machinery to create a piping system. Because of their inherent strength and longevity, industrial pipe flange fittings are commonly used in the oil and gas industry.
Industrial flanges also offer simple access for maintenance, cleaning, and modification. Flanges are often screwed or welded, and a gasket is placed in between the two flanges before being bolted together to create a flanged junction.
By making it simpler to disassemble pipe systems and providing better access to system parts, the use of industrial flanges increases flexibility when maintaining piping systems. The three components of a typical flanged connection are as follows:
- Flanges for pipe
- Gasket
- Bolting
Material Of Construction
Prior to placing an order, each flange material should be evaluated for its intended usage, taking into account the application's need for structural integrity. As one of the renowned industrial flanges suppliers in UAE, Al Kun helps its clients select the best industrial flanges per the end applications.
- Carbon steel: Carbon steel has carbon alloyed into it, that makes it incredibly strong. It has a low melting point, ductility, and carbon content that contribute to the material's exceptional strength and hardness.
- Stainless Steel: Stainless steel is alloyed with chromium in concentrations greater than 10%. Compared to carbon steel, which rusts easily when exposed to air and moisture, stainless steel has a far stronger corrosion resistance thanks to the presence of chromium.
- Aluminum: Aluminium is a medium-strength, low-density, ductile, and malleable metal. Compared to other common alloy and carbon steel types, it has greater corrosion resistance. It is most helpful for building industrial flanges and fittings that need to be both lightweight and strong.
- Brass: Brass is a zinc and copper alloy that frequently contains other components like tin or lead. It has good strength, cold ductility, high-temperature ductility, and good conductivity, which makes it a reliable choice for making industrial pipe flange fittings.
- Cast Iron: Cast iron is iron alloyed with silicon, carbon, and a number of other alloys. The machinability, castability, and fluidity of cast irons make them a great material for constructing flanges.
- Plastic: PVC, often known as polyvinyl chloride, is a thermoplastic polymer that is reasonably priced and strong. Both biological and chemical corrosion are not able to harm it. Plasticizers are added, increasing flexibility and softness, making it a great material for industrial flanges.
Industries Used In
- Food Processing And Manufacturing: Industrial fittings are used to connect valves, pumps, and vessels in the food and beverage processing industries.
- Heat Exchangers And Heating Systems: As piping systems are essential in heating systems, reliable industrial pipe flange fittings must be used.
- Industrial Waterworks: Pipe connections in industrial waterworks like wastewater systems, sewage treatment plants, and water distribution plants use industrial flanges.
- Oil, Gas, And Petrochemical Industries: Assemblies in the oil, gas, and petrochemical industries use industrial flanges and fittings to connect the piping systems.
- Fire Protection Systems: Firefighting systems extensively use flanges to connect pipe systems.
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